Soap Mixers

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Overview and Features

Sigma mixers, also known as "Z Blade" mixers, are essential equipment used in various industries for efficient blending, kneading, and mixing processes. They are characterized by their unique double-blade design resembling the Greek letter sigma (Σ). Here are the key points about sigma mixers, their uses, specifications, benefits, and features:

Uses and Industries:

1. Soap Manufacturing: Sigma mixers play a crucial role in the soap manufacturing process, specifically for products like toilet soap, bath soap, hotel soap, and laundry soap noodles or chips.
2. Chemical Industry: They are utilized in the chemical industry for mixing and blending various compounds, such as adhesives, rubber compounds, polymers, and more.
3. Food Industry: Sigma mixers are employed in the food industry for producing dough, confectionery products, sauces, pastes, and similar applications.
4. Pharmaceutical Industry: These mixers are used to homogenize ingredients for pharmaceutical formulations, creams, ointments, and other products.

Sigma Mixer Dimensions, Sizes, and Capacity:

• Sigma mixers are available in different sizes to cater to varying batch capacities.
• Common sizes include 10 kgs, 25 kgs, 50 kgs, 100 kgs, 200 kgs, 500 kgs per batch, and customized capacities as needed.

Technical Specifications:

• Raw Materials: The mixer's construction involves mild steel, cast iron, and stainless steel for contact parts to ensure hygiene and prevent corrosion.
• Motor for 25 kgs Sigma Mixer: Equipped with a 3-phase, 3 hp, 1440 rpm motor.
• Gearbox 25 kgs Sigma Mixer: Features a gearbox with a 4-inch output shaft.
• Mixing Blades: Utilizes strong stainless steel "Z" blades for efficient mixing, kneading, and blending.
• Covering: The mixer drum is enclosed to prevent loss of fragrance or material during operation.
• Tilting Mechanism: A lever handle allows easy tilting of the vessel for efficient material discharge.
• Vessel Type: Features a tilting vessel for 25 kgs per batch size.

Benefits and Features:

1. Thorough Mixing: The "Z" blade design ensures uniform and thorough mixing of ingredients.
2. Facilitates Downstream Processes: The mixed material can be seamlessly processed further, such as with triple roll milling machines in soap production.
3. Fragrance Preservation: Closed drum prevents loss of perfume fragrance or material during mixing.
4. Easy Discharge: Tilting mechanism aids easy and efficient unloading of mixed material.
5. Hygienic Design: Stainless steel contact parts ensure cleanliness and prevent contamination.
6. Durable Construction: Use of mild steel and cast iron ensures the mixer's durability and longevity.
7. Compact Design: Requires minimal working space while offering adequate working height.
8. Smooth Operation: The mixer operates smoothly, contributing to efficient and consistent production.
9. Versatile Applications: Suitable for a range of industries due to its adaptability in handling various materials.

In conclusion, sigma mixers are versatile industrial tools with a distinctive "Z Blade" design, enabling effective blending and mixing in various sectors. They offer benefits such as uniform mixing, hygienic construction, and space efficiency, making them indispensable for numerous manufacturing processes.