Soap Triple Roll Mill for Industrial Soap Production

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Roll Sizes:

• 4 x 12 Inch

• 5 x 18 Inch

• 8 x 18 Inch

• 8 x 20 Inch

• 12 x 40 Inch

• 6 x 20 Inch

• 10 x 20 Inch

• 12 x 24 Inch (Custom sizes available)

Raw Materials Used:

• Main Frames: High-quality cast iron with well-finished sliding surfaces

• Contact Parts: Stainless Steel

• Roll Types: Chilled Cast Iron, Mild Steel Hard Chrome, Stainless Steel

Chilled Cast Iron Rolls:

• Centrifugally cast alloy with hard abrasion zone

• Surface hardness of about 500 HRB, depth of 12mm (As per our design)

• Precision ground and internally machined for cooling

Speed Ratio:

• Between rolls: 1:3:9 (slow to fast)

Bearings:

• Self-aligning heavy-duty roller bearings on roll shafts

Roll Configuration:

• Center roll is fixed

• Feeding and discharge rolls are mechanically movable

• Rolls adjustable independently

Gears:

• Wear-resistant castings

• Single helical hobbing cut

• Enclosed oil bath lubrication

Feed Hopper:

• Made from fine quality gun metal

• Adjustable cheeks for various batch sizes

Collector:

• Chrome-plated discharge chute (As per our design)

• Adjustable scraper knife

• Easy to press, release, clean, or replace

Functionality:

• Mixes, refines, disperses, and homogenizes viscous materials

• Used in various industries including electronics, ceramics, cosmetics, paints, pharmaceuticals, and more, particularly in industrial soap production.

Features:

• Water circulating system for roll cooling

• Continuous nonstop operation

• Easy maintenance and smooth operation

• Compact design, requires minimal space

• Appropriate working height

Description:

A Soap Triple Roll Mill is a vital piece of soap manufacturing equipment, equipped with three horizontally positioned rolls rotating at different speeds and directions to efficiently process viscous materials. The rolls are available in various sizes and materials, such as chilled cast iron, mild steel hard chrome, and stainless steel. The machine’s main frames are robust, constructed from high-quality cast iron, featuring well-finished sliding surfaces that enhance durability. The precision-ground and internally machined surfaces of the rolls ensure uniform cooling and optimal performance. The mill’s functionality includes mixing, refining, dispersing, and homogenizing processes crucial for industrial soap production. It is designed to create fine soap strips without compromising on fragrance or color, working in conjunction with plodder machines to boost production efficiency. Key features include a water circulation system for efficient roll cooling, adjustable feed hoppers, and chrome-plated discharge chutes with scraper knives. With minimal working space requirements and ease of maintenance, the triple roll mill operates smoothly, meeting a variety of soap manufacturing specifications.